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WiFi Wireless Data Logger MSR145W2D

sku Product SKU:  MSR-145W2D

WiFi Wireless Data Logger MSR145W2D

wireless data logger (WiFi) for monitoring temperature, humidity, fluid pressure, air pressure, acceleration, strain gauges and more · NEW with FlexSensors

The wireless mini-logger from MSR stores over one million measured values. By integrating it into a WLAN/WiFi network, the MSR145W2D can be used in practically any kind of measurement applications.

Interchangeable FlexSensors for temperature, humidity, light

The WiFi data logger is an all-round talent when it comes to sensor technology: You can choose various internal sensors as well as up to five external sensors or connections. The FlexConnector offers the highest possible flexibility. The intelligent plug-in connection facilitates customer-specific adaptation of the desired FlexSensors.

WiFi Wireless Data Logger: Ready to use in no time

No wiring costs and no time-consuming manual reading of measured values. Measured data can even be sent from places with difficult access. Integration either into an existing WiFi or via an access point, by means of mobile network access where required, into a separate wireless network.

Long-term measurements with the MSR145W2D

When it comes to observing environmental conditions over a longer period of time, in many cases it is quite sufficient to transmit the collected data via WiFi once or twice a day. When configuring the MSR145W2D,

 

you can set the time windows during which the data logger should connect to the WiFi network. The WiFi connection is thus only activated

 

when it is needed – which has a positive effect on the battery life of the data logger.

Save and manage data in the MSR LocalCloud or in the MSR SmartCloud

With the MSR145W2D you have the option of using the MSR LocalCloud to store, manage and export the data either locally on your (company’s) own server or in the web-based cloud solution MSR SmartCloud. Via web browser you can view the measured values during operation.

Application example long-term measurement

MSR LocalViewer

In order to gain knowledge about the movement activity of dairy goats, MSR145W2D data loggers with acceleration sensors are used in a scientific research project. The loggers record the animals’ activities for 24 hours. The data transmission via WiFi takes place energy-savingly only once a day – when the goats are in the barn. This energy-saving data transmission allows the battery to run for more than 5 months. Should the WiFi connection fail, the data remain securely stored in the logger and can also be read out via USB.

Short-term measurements with the MSR145W2D

For test measurements, it is often necessary to monitor measurement data in real time. In this case, the MSR145W2D is configured by the user so that the data is permanently sent to the WiFi network. Although the uninterrupted transmission of data results in higher power consumption, which affects the mobile operating time of the data logger, the data can be viewed immediately using MSR LocalViewer. For further processing, the measurement data can be sent to the cloud if required.

Application example: Short-term measurement

To determine load values, wireless MSR145W2D data loggers run along the production line at a beverage manufacturer. The measurement data is transmitted in real time via WiFi. Critical values are detected immediately. The recorded data not only help to gain insights into possible causes of increased wear in the production line, the implemented measures can subsequently be checked for their effectiveness with the data loggers.

ZAR 0,0000

Unit

Optris Xi400CM

sku Product SKU:  OPT-Xi400CM

Early fire detection and emergency fire planning can be challenging in outdoor locations such as paper mills, sawmills, biomass power plants, scrap metal and waste recycling plants, and other large facilities where fire risks are prevalent. Fire causes significant financial loss annually due to inadequate early detection systems. Infrared cameras are particularly effective for monitoring extensive areas and providing early fire warnings, which are crucial for executing fire emergency action plans.

In numerous industrial environments, monitoring equipment and detecting early fire signs are crucial, especially in extreme temperature conditions. For example, conveyor systems transporting coal or wood chips are often found in cold climates. The bearings in these systems can overheat, risking conveyor malfunction and elevating the fire hazard. Similarly, the friction in wood chip processes can generate small sparks, potentially igniting fires in wood pulp operations. Furthermore, large, damp piles of decomposing mulch, wood pulp, or other biomass materials can spontaneously combust, posing significant dangers to nearby factories or residential areas.

The Xi 400CM Package meets the critical need for continuous monitoring in industrial outdoor settings. This comprehensive package incorporates all necessary components to effectively monitor equipment and fire hazards, offering early warnings when equipment overheats or when ignition temperatures signal the onset of a fire. The package features an infrared camera, an outdoor enclosure equipped with a fan and heating element, a front window air purge, a high-definition video camera, and a USB Gigabit Server for long-distance video transmission.

By consolidating these elements into a single standardized package, the Xi400 CM Package can be offered at an affordable price, resulting in substantial savings compared to custom installations. Enhanced fire safety is achieved by monitoring more areas from multiple mounting locations. The cost-effective nature of this system supports comprehensive area coverage, providing more effective early fire detection solutions.

Central to the Xi 400CM Package’s detection strategy is the utilization of every pixel in the high-resolution 382 x 288 infrared camera to identify hot spots. The high-speed processors within the Xi 400 thermal imager continuously scan the field of view for hot spots that exceed user-defined temperature thresholds. The Xi 400 infrared camera includes a process interface port capable of sending alarm signals (0/4-20 analog output) to external control devices or sprinkler systems. Additional process interface modules can be incorporated to set fire alarm temperatures in various locations within the camera’s field of view, enhancing the system’s ability to detect and respond to potential fire hazards.

The system also supports transmitting high-resolution thermal and video images to a control room PC equipped with PIX Connect Software. This software can be configured to display multiple images from various mounting locations, providing real-time thermal video reviews to identify false positives, such as excavator exhaust pipes or solar reflections on shiny metal surfaces. This feature is crucial in preventing unnecessary activation of fire control systems or emergency evacuations.
Engineered and manufactured in Germany, the Xi 400CM Package offers a comprehensive and affordable early fire detection solution. Engineers worldwide are available to assist with installation questions, ensuring that the system is effectively implemented and operational in various industrial settings.

ZAR 0,0000

OPT- PI-640i

sku Product SKU:  PI 640i Microscope optics

The PI 640i infrared microscope kit is ideal for engineers who need accurate temperature data on small electronic devices or Micro-Electro-Mechanical Systems (MEMS). The ability to see thermal variations and make measurements on small targets depends on the detector resolution, and the optics focus the heat energy from the device onto the IR camera’s detector elements. This ensures precise and reliable temperature measurements, essential for detailed thermal analysis of miniature components.

Many engineers find that temperature measurements made with contact thermocouples on small electronic devices do not correlate with measurements made using a properly equipped infrared camera. This discrepancy is common when the target size is small, as the connection with the thermocouple can act as a thermal bridge, conducting heat away from the target. In such cases, measurements with a non-contact infrared camera are more accurate, as they avoid the heat conduction issues associated with contact methods.

As with microscopes that operate in the visible spectrum, choosing the right optic for any application involves a trade-off between the total observable field of view and the smallest target that needs to be observed and measured. The PI 640i microscope objective can detect temperature changes on targets as small as 28 µm within a total field of view of 18.2 mm x 13.8 mm. A high-resolution IR camera with standard wide field of view optics will only deliver accurate measurements of microelectronic targets with the right infrared microscope optics. The PI 640i microscope packages combine a high-resolution infrared camera with German-designed infrared microscope objectives and a precision mounting stage for working distance adjustment, ensuring precise thermal measurement and analysis of small targets.

Most IR camera manufacturers will quote a single pixel size or IFOV (Instantaneous Field of View) to promote a camera’s ability to resolve small targets. However, accurately measuring temperature with an infrared camera always requires more than one pixel. Infrared cameras with small detector pitch or pixel element size can require as many as 7 x 7 pixels to deliver a temperature measurement within the camera’s accuracy specification. The MFOV (Measurement Field of View) specification is crucial for obtaining correct temperature measurements, as it accounts for the necessary number of pixels to ensure accurate readings.

In addition to low thermal noise, the optimal pixel pitch size of 17 µm for long-wavelength infrared radiation allows a small Measurement Field of View (MFOV) of just 3 x 3 pixels, unlike other infrared cameras with smaller pixels. The superior quality and larger size of the optics also guarantee high image quality, minimising image distortion and ensuring uniform attenuation across the entire image. A wide variety of interchangeable lens optics are available to properly frame and maximise pixel count on the target to be measured. The infrared camera supports a frame rate of 32 Hz in standard mode or 125 Hz in high-speed subframe mode, allowing for the monitoring of fast manufacturing processes.

The PI 640i works with Optris PIX Connect software, available as a free download with free updates. The PIX Connect package includes tools for locating hot and cold spots, histograms, temperature profiling, image subtraction, and other thermal image processing features. For researchers and process engineers, the PC-based PIX Connect platform offers powerful thermal image processing capabilities, enabling users to extract and document fully calibrated temperature measurements from any pixel in the scene.

Time-versus-temperature data can be extracted from live thermal video feeds and recorded thermal video files containing stored temperature data. Engineers can utilise the data collection capabilities to extract the highest, lowest, and average temperatures from areas of any size or shape, along with complex alarm signals. Additionally, the system supports replaying stored thermal video frame by frame, allowing engineers to capture and store radiometric images and trigger snapshots during temperature changes.

Many engineers will take data on several locations on electric devices over a long period using the Temperature/Time feature, which logs data at user-specified intervals and stores it in .csv files. Some engineers prefer capturing the full image and use calibrated sequence files or calibrated .tiff images, which can be recorded at user-specified intervals. The Snapshot sequence storage routine also supports CSV file storage of the complete temperature matrix at user-specified intervals, providing comprehensive data for analysis.

ZAR 0,0000

Optris-Xi-1M-BackView

Optris Xi 1M

sku Product SKU:  OPT-XI1M

The Optris Xi 1M is a short-wavelength infrared camera that offers innovation, affordability, and precision in non-contact thermal imaging of challenging objects. Designed to operate within the short-wavelength infrared range (1M: 0.85 – 1.1 μm), this forward-looking infrared camera is engineered to capture measurement data for precise surface temperature analysis of hot steel, iron, brass, copper, tin, carbon, ceramics, and semiconductors. Addressing the rigorous demands of various industries, the Optris Xi 1M offers wide elevated temperature measurement ranges, exceptional accuracy, and customizable field-of-view configurations.

Many measurement objects made of non-shiny material show high and relatively constant emissivity independent of their surface consistency, at least in long-wave spectral ranges. Nevertheless, many metallic and shiny materials have low emissivity at long infrared wavelengths. The low emissivity of those materials in the long wavelength infrared bandwidth results in varying and unreliable measuring results.

The spectral range of a short wavelength Xi 1M infrared camera matches most metallic material’s highest emissivity, which eases remote temperature measurement. In addition, due to Planck’s radiation law, exponentially more infrared radiation is emitted in the short wavelength range, so linear emissivity issues have less influence on the repeatability of temperature measurement results at short-wavelength. Therefore, contactless temperature measurement of shiny materials at high temperatures should always be as short-wave as possible, considering the higher temperature measuring range. In addition, these infrared cameras boast the capability to autonomously seek thermal hot spots, enhancing their utility and efficiency in various monitoring and inspection tasks. The Xi 1M infrared camera is specially designed and manufactured in Germany for these challenging industrial applications and outperforms long-wavelength infrared cameras in precision, accuracy, and repeatability.

The Xi 1M infrared camera features a mid-resolution thermal imaging capability (396 x 300 pixels), enabling it to excel in capturing temperature data across an extensive range from 450°C to 1800°C without sub-ranges. Its remarkable distance-to-spot-size ratio ensures accurate temperature measurements, even when capturing images from considerable distances. This superior ratio surpasses the optical performance of modern pyrometers, facilitating detailed monitoring of targets at significant distances. Furthermore, the motorized focus functionality allows users to precisely adjust focus remotely on their surface temperature measurement targets.
The industrial-grade and robust design of the Optris Xi 1M ensures reliability in demanding industrial environments, making it an indispensable tool for process engineers seeking accurate infrared temperature measurements in manufacturing processes. Its compact yet durable and waterproof design renders it ideal for fixed installations or mounted setups, guaranteeing durability in diverse industrial manufacturing environments.

Featuring Ethernet as its primary interface, the Optris Xi1M facilitates seamless connection to computers with a frame rate of 20 Hz for the full-size image. The USB interface, also at a frame rate of 20 Hz, is a secondary option for a sub-image of 132 x 100 pixels. Its smart autonomous operation eliminates the need for extensive software coding, enabling integration into control loops effortlessly. Moreover, the infrared camera boasts features such as automatic spot finding, direct analogue output (0/4-20mA), and compatibility with industrial fieldbus systems such as Ethernet/IP, Modbus TCP/IP, RS485, or Profinet, making it the ultimate solution for original equipment manufacturer (OEM) use. The Xi410’s autonomous operation mode at 20 Hz for a sub-image of 132 x 100 pixels further simplifies integration into machinery.

In addition, the Optris Xi1M offers access to more complex software functionalities, such as line scanning or image merging, through the PIX Connect software license. PIX Connect is indispensable for researchers seeking an affordable IR camera with a powerful software platform for thermal image processing and temperature data collection. Developer kits are also available for integrators developing application-specific software solutions.

These innovative features enhance the infrared cameras' ability to provide accurate and reliable surface temperature measurements across various applications, ranging from quality control in manufacturing processes to condition monitoring and research and development activities. The Xi 1 M’s flexibility ensures seamless integration into various industrial setups, enhancing the camera's adaptability to specific requirements. With its advanced features, the Optris Xi 1M sets a new standard for fixed-install infrared imaging, offering a cost-effective and powerful solution for diverse industrial applications.

Moreover, the infrared camera Xi 1M is compatible with an extensive range of accessories tailored for harsh environmental conditions. These accessories include a water-cooled housing, extending the operating temperature range to 250 °C. Air purges uphold a pristine lens, guaranteeing uninterrupted temperature measurement even in dusty environments. The portfolio of compatible accessories is complemented by mechanical mounting options, electrical interfaces, and connection cables, all available at an appealing price.

ZAR 0,0000

Optris Xi640 Front View

Optris Xi640

sku Product SKU:  OPT-XI640

The Optris Xi 640 is an industrial long-wavelength high-resolution USB infrared camera that offers innovation, affordability, and precision in non-contact thermal imaging. It captures the heat fingerprint for operators who seek thermal insights into their monitoring applications. Designed and manufactured to operate within the long-wavelength infrared range in Germany for industrial applications, this infrared camera features a high-resolution thermal imaging capability (640 x 480 pixels), enabling it to excel in capturing temperature data across an extensive range from -20°C to 900°C. Furthermore, the motorized focus functionality allows users to precisely adjust focus remotely on their surface temperature measurement targets.

The Xi 640 embodies a blend of compactness and rugged design, ideal for demanding industrial environments. With its robust construction, these infrared cameras maintain reliability even in harsh conditions, while their compact form factor ensures easy integration into various setups. The infrared camera’s compact yet durable and waterproof design makes it ideal for fixed installations or mounted setups, guaranteeing durability in diverse industrial manufacturing environments. The Optris Xi 640’s industrial-grade and robust design ensures reliability in demanding industrial environments, making it an indispensable tool for process engineers seeking accurate infrared temperature measurements in manufacturing processes.

Optris imaging systems are uncooled forward-looking infrared (FLIR) thermal imaging cameras optimized for stationary use. These FLIR cameras have an uncooled two-dimensional imaging detector that creates radiometric thermal images in the infrared wavelength range without utilizing mechanical rotating or oscillating moving mirrors. The uncooled bolometer technology strengthens a more reliable, inexpensive, and robust design, especially compared to traditional line scanner applications. Furthermore, these infrared cameras boast the capability to autonomously seek thermal hot spots, enhancing their utility and efficiency in various monitoring and inspection tasks. Our FLIR infrared cameras are designed, developed, and manufactured in Germany.

Featuring USB as its primary interface, the Optris Xi 640 facilitates seamless connection to computers at a 32 Hz frame rate.

In combination with the PIX Connect software, the Optris Xi 640 offers access to more complex software functionalities such as line scanning or image merging. PIX Connect proves indispensable for researchers seeking to combine an affordable IR camera with a powerful software platform for thermal image processing and temperature data collection. With its analog and digital outputs, as well as a process interface, the Xi 640 infrared camera is well-suited for supplying control input to machines and equipment. Software developer kits are also available for integrators developing application-specific software solutions.

Moreover, the infrared camera Xi 640 is compatible with an extensive range of accessories tailored for harsh environmental conditions. These accessories include a water-cooled housing, extending the operating temperature range to 250 °C. Air purges are employed to uphold a pristine lens, guaranteeing uninterrupted temperature measurement even in dusty environments. The portfolio of compatible accessories is complemented by mechanical mounting options, electrical interfaces, and connection cables, all available at an appealing price point.

ZAR 0,0000

Inspecta-III

Inspecta III

sku Product SKU:  INSPECTA-III

Locally designed and engineered, based on over 35 years of boiler steam tube leak detection experience in South Africa, Australia and Europe, the Inspecta III uses acoustic detection technology to  detect tube leaks less than 2mm in diameter in the large boiler structure.

The first 10 systems, Inspecta-FFT were sold to Eskom Matla & Duvha in 1985.

Major features include:

  • Backward compatibility with existing Inspecta field sensor arrays and plant interfaces.
  • Providing a new platform using current industry-standard technologies with modern capabilities.
  • New sensor array that minimises installation work and modification to the boiler (future).

The Inspecta III is aimed at large thermal boiler installations in the range 200 MW to 900 MW but can also be tailored for smaller facilities. 

Its extensive diagnostic facilities enable tube leaks to be detected at a very early stage (1mm to 2mm) and the leak progression to be followed. This allows maintenance to be planned and scheduled at an appropriate time instead of suffering an unplanned breakdown and its many bad consequences.

The Inspecta III has been designed to evolve from a basic steam leak detection system with new modern features to an advanced expert system. This will provide effective management information to enable plant operators to efficiently plan and implement required shutdowns and necessary repairs.

The system implements various utility and power station Distributed Control System(DCS) interfacing requirements. These range from 4 to 20 mA to industry standard protocols, such as Modbus and Ethernet.

The figure below shows the Inspecta III system configuration. Built using standard 19”rack technology, the system can either be fitted into a standard 19” rack or used as a desktop version.

InspectaIIConfigured

Sensor Network

The acoustic sensor network is fitted to particular points on the boiler. These are selected to ensure adequate boiler coverage.

The Inspecta III system utilises sophisticated sensors specifically designed for this application. Sensors can also be fitted with automatic air purging systems to reduce routine maintenance to clear acoustic waveguides of boiler fly ash.

Connection to the sensor network is via a cable network connection.

Inspecta III Server

The sensors connect to a central computer, which captures, analyses and displays the received data and communicates decisions based on the information captured by the sensor network.

The industry standard server runs a variation of the Linux Operating System and connects to the advanced sensor network via the industry standard Ethernet protocol.

Captured data is stored in an SQL and JDBC relational database, processed and conclusions appropriately displayed to the operator.

Connection to Power Station Information System

Connection into the facility or power station information system is either via a separate Ethernet connection or, in the case of an existing DCS, via a standard  industry interface such as Modbus.

This allows the Inspecta III to interface to both modern and older existing utilities as necessary.

Backward Compatibility

Realising that many existing installations will want to upgrade to the new Inspecta III Server and take advantage of the many new features, without incurring unnecessary costs, the new system has been specifically designed to interface with an existing Inspecta sensor network.

By means of an Inspecta Plant Interface Unit (PIU), signals from existing sensor networks are converted to Ethernet and connected to the Inspecta III Server.

Advanced diagnostics that are built into the PIU allow effective remote fault location and diagnosis.
 

Analog Sensor Network

The sensor network consists of transducers mounted at selected points on the boiler structure. Acoustic sensors are typically mounted on boiler inspection doors for convenience. 

 

FFT-HA3

Wired Acoustic Sensor (HA3 Audio sensor)

This is the existing legacy product installed at existing Inspecta system sites.

FFT-PVC

Pipe Set

The PVC pipeset is bolted to a customer supplied stub pipe which terminates approx.. 1m away from the boiler side wall. The PVC pipeset is mounted to the steel flange with airtight gasket supplied by Instrotech. The HA3 audio sensor is attached to the PVC pipeset with a QUICK Release coupling to facilitate easy maintenance and cleaning of soot / fly ash from the Acoustic wave guide pipe.  Positioning of the stub pipes is determined between the supplier and operating & maintenance staff of the customer.

InspectaAPS

Automatic Purge System (APS)

The APS keeps the Inspecta sensor pipe sets sufficiently clear of fly ash such that the performance of the Inspecta steam leak detection system is continually effective without requiring routine pipe cleaning maintenance. It operates autonomously and reliably once setup, requiring minimum routine maintenance. The system has built-in diagnostics and communicates  any detected faults to the control room.      


 

ZAR 0,0000

Optris BR 400

sku Product SKU:  OPT-BR-400

Knowing the exact value of the radiation temperature is essential for the calibration process. It can be measured by either using a contact thermometer (in combination with the determination of the emissivity) or a transfer standard infrared thermometer. This value can then be used to determine the device constant for an initial calibration of the infrared sensors. In order to conduct a post-calibration by customers or local calibration facilities, the calibration temperature should be near the temperatures which occur at the respective applications.

Optris makes use of a transfer standard radiation thermometer CTlaser-PTB (see figure) to measure the radiation temperature of a reference source. The CTlaser- PTB is based on the IR thermometer optris CTlaser. The CTlaser-PTB needs to be traceable to the international temperature scale from 1990 (ITS-90). Thus, it is calibrated by the PTB (German national metrology institute) on a regular basis. ITS-90 is a very good approximation of thermodynamic temperature. It is based on 17 well-reproducible fixed values such as melting points of highly pure metals. Within the framework of ITS-90 the CTlaser-PTB is compared to national temperature standards from the PTB. This comparison within a closed chain of comparative measurements with a known uncertainty in measurement takes place on a regular basis.

Based on the CTlaser-PTB, Optris produces the CTlaser- DCI as a high-precision reference IR thermometer for its customers. The DCI units are produced with pre-selected components supporting high stability of measurement. In combination with a dedicated calibration at several calibration points the CTlaser-DCI achieves a higher accuracy than units from series production.

The optics of an IR thermometer is described by the distance-to-spot-ratio (D:S). Depending on the quality of the optics a certain amount of radiation is also received from sources outside the specified measurement spot. The maximum value here equals the radiation emitted by a hemispheric radiant source. The respective signal change in correlation with a resize of the radiation source is described by the Size-of-source effect (SSE).

As a result of this correlation all manufacturers of IR thermometers use accurately defined geometries for the calibration of their units; meaning depending on the aperture of the radiation source (A) a distance (a) between the IR thermometer and the reference source is defined. Thus, the value specified in datasheets and technical documentation as a measurement field is, in general, a certain defined percentage of this radiation maximum – values of 90 % or 95 % are common.

ZAR 54080,0000


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